Lockout tagout university of california, santa cruz. Then isolate both of the surge tanks under the crossover walkway. The increasing number of companies all over the world creating specific loto procedures demonstrates the industrys leaning toward a best practice approach. Use only lockouttagout devices authorized for the particular equipment or machinery and ensure that they are durable, standardized, and substantial. Only the associate placing the lock or tag may remove it. In the case of a group lockout, a designated authorized employee, usually the principal. At the beginning of the next work shift, the worker then must walk down the loto, place a red lock and tag on the source and verify zero energy again.
The ilockitout energy control procedure development and management solution provides all the tools required to develop and manage your osha compliant energy control program. Lockout tagout is the safety procedure where the work area is marked properly and secured against the power reconnection with locks. Lastly, machine specific electronic loto procedures are created in a mutually agreed upon format, usually an excel document, pdf, or the use of a companys existing commercial software. Energy isolation lock out tag out program modern machinery can contain many hazards to workers from electrical, mechanical, pneumatic or hydraulic energy sources. Lockouttagout, lockouttagout interactive training program.
The safety requires a physical block valve on the process line to hang the tags, but it could be located at some distance from the pneumatic valve. Lockouttagout loto or lock and tag is a safety procedure which is used in industry and research settings to ensure that dangerous machines are properly shut off and not started up again prior to the completion of maintenance or servicing work. The goal of this application is to train new and return trainees, typically in a trade such as electrical or mechanical, on performing a loto procedure to osha standards. A sample lockouttagout procedure a good lockouttagout procedure, at a minimum, should contain the following elements.
Establish a policy that permits only the employee who applied a lockouttagout. The corrective action that may taken if the lockout tagout procedures are not properly utilized. The following information will be posted on or at the lock. Standardize your lockout tagout program in 6 steps. Ucsb energy isolation lockout tagout eiloto program page 5 of 41 purposeintroduction the uc santa barbara energy isolation lockouttagout ei loto program requires campus, field station personnel and contractors to implement safe procedures when working on ucsb equipment or utility systems with one or more energy sources. Brady lockout tagout procedures, software and training bradyid. What additional information does osha provide about lockout tagout. Visual energy control procedures make following the procedures simple. Our visual placards include smart graphics, colorcoordination and photos. That is, a specific lockouttagout procedure should be developed for each individual piece of equipment. Lockouttagout loto for short is a critical part of performing safe maintenance. All maintenance personnel shall be provided with a good lock. Establish a policy that permits only the employee who applied a lockouttagout device to remove it. In practice, lockout is the isolation of energy from the system a machine, equipment, or process which physically locks the system in a safe mode.
The authorized employee has to lock out the energy supply, and he. If there is a need to remove another associates lock or tag in an emergency, only the maintenance supervisor may do so after making every effort to contact the owner of the lock or tag. Lock or tag out the energy isolating devices with assigned individual lockout tagout devices. Lock out, tag out loto, lock out, tag out, try out lototo or lock and tag is a safety procedure used in industry and research settings to ensure that dangerous machines are properly shut off and not able to be started up again prior to the completion of maintenance or repair work. Lockouttagout procedures should be machinespecific. The basicsafe lockout tagout tool makes procedure and tag creation incredibly simple with built in templates and the ability to upload existing documents. Lock out tag out placards can be customized and arranged to include the data most important for you. The process of tagging out a system involves attaching or using an information tag or indicator usually a standardized label that includes the following information. Lock out tag out is the safety procedure where the work area is marked properly and secured against the power reconnection with locks. In the preceding steps, if more than one individual is required to lock out or tag. A lockouttagout loto procedure is a safety system used to prevent accidental or unauthorized access to electrical power sources that are undergoing maintenance or other work. A basic procedure creation flow chart that the employer wants followed when a new procedure is required. Our solution provides easy to use, customizable templates and standardized procedures to expedite the creation of your equipment.
Other energyisolating devices also will be considered to be capable of being locked out, if lockout can be achieved. Lock out tag out procedure loto is a safety regulation followed in industries to prevent any casualty during maintenance and servicing of dangerous equipment by completely isolating the equipment. Where feasible, supplement each tag with additional safety measures, such. When multiple areas are being worked on simultaneously, the worker must use as many locks as necessary to secure power from the system. Lockout tagout procedure design and maintenance software. The process to revise a procedure if a discrepancy is identified. The machine cant have any potential for stored energy. Lockouttagout and electrical safety program and procedures. This allows for loto continuity between different workers and forces the. If you can design alternative procedures and an overall alternative program to ensure equivalent protection for specific tasks, the sky is the limit to enhancing productivity. With this secured process, all individuals working on the same circuit or equipment have individual locks that they secure onto a disconnect device before working on the system. Always use a lock rather than a tag when its possible to lock the energy source out. It should involve putting in place appropriate lockout tagout procedures. Scanesc lockouttagout software empowers you to digitize your entire loto program.
The lockout tagout training module describes a typical loto scenario the steps required in a lockout tagout procedure are clearly documented as an isolation procedure. Where maintenance requires that normal guarding is removed, or access is required inside existing guarding, then additional measures are needed to prevent danger from the mechanical, electrical and other hazards that may be exposed. Remove the lock or tag and operate the energy isolating device and restore the equipment to service. Prior to startup of the equipment, inspect the area to ensure that all employees. Easily tie procedures to jsas or training for one click access.
In this video youll learn about lockout tagout the process of disabling machinery or equipment, thus preventing release of hazardous energy during servicing and maintenance activities. The tag should state the name, department and telephone number of the person who applied the device, the reason for locking out, the date and time. Remember one golden rule when engineering out lockouttagout. Sep 23, 2019 the loto procedure also requires that each worker fills out a tag that is hung from their lock, including their name and a description of the work they are doing. The purpose of this is to prevent injury due to unexpected energizing or start up of machines and equipment, or the release of stored energy.
Engineering alternatives to lockouttagout 20150601 ishn. Whenever servicing andor maintenance is performed by a group of employees, the employer must develop and implement an energy control procedure that provides authorized and affected employees with the same level of protection as a personal lockout or tagout device. Apr 29, 2016 in this video youll learn about lockout tagout the process of disabling machinery or equipment, thus preventing release of hazardous energy during servicing and maintenance activities. It is the policy of sonoma state university that any individual engaging in the maintenance, repairing, cleaning, servicing, or adjusting of prime movers, machinery, or equipment on sonoma state university property will abide by the procedures outlined in this document and specific procedures outlined in the ssu injury and illness prevention program. The use of lock out tag out loto programmes is increasing in europe and it is no longer seen as solely a north american safety approach.
This procedure is to be used only in emergency situations. Bradys products help customers increase safety, security, productivity and performance and include highperformance labels, signs, safety devices, printing systems and software. Introduction pars oil and gas company pogc, a subsidiary of national iranian oil company nioc, was established in 1998. In this case, attach the tag at the same location that a lock device would have been attached. Lockouttagout office of environmental health and safety.
Energy isolation lockout tagout program modern machinery can contain many hazards to workers from electrical, mechanical, pneumatic or hydraulic energy sources. If a tag is used without a lockout device to isolate an electrical circuit, then it must be supplemented by one additional safety measure such as the removal of an isolating circuit element, blocking of a controlling switch, or opening an. The locking off procedure should only be performed by trained and authorised personnel and it should be carried out in the following order. Make it easy for workers on site or in the field to enter data in realtime, with every bit of data and record being instantly synced to the system so nothing can get misplaced or lost. This procedure provides the fundamental components necessary for the deactivation of the mechanicalelectrical energy sources through a lockoutblockouttagout system. Rapid loto lockout tagout mobile app software program is used by lockout technicians making data collection faster and more efficient. Lockout tagout loto or lock and tag is a safety procedure which is used in industry and research settings to ensure that dangerous machines are properly shut off and not started up again prior to the completion of maintenance or servicing work. Bradys lockout tagout procedures, software and training will help you teach. Locking that one energy isolating device completely deenergizes the machine. Assignment of responsibility for new procedures when new equipment comes in. The lock out tag out standard requires that hazardous energy sources be isolated and rendered inoperative before maintenance or servicing work can begin. Test the equipment at the wet end control panel located on the north wall by pushing the green board. The lockout tagout standard requires that hazardous energy sources be isolated and rendered inoperative before maintenance or servicing work can begin.
Inform affected employees that the lockouttagout device is about to be removed. Notify production supervisor and all affected personnel. Lockout tagout compliance continues to appear on oshas top 10 cited. The loto software provides employees quick access to equipment inventory and loto procedures for all site equipment and processes. Lockout tagout safety programs and procedures loto. Scanesc helps ensure that all information available to employees is up to date and available through an intuitive, userfriendly interface. Lockouttagout loto procedures for electrical equipment. Remove all locks and tags following the lockout i tagout program instructions.
This procedure provides the fundamental components necessary for the deactivation of the mechanicalelectrical energy sources through a lockout block out tagout system. Including engineering and maintenance workers when creating a plan. Scanesc lockouttagout software rockwell automation. The corrective action that may taken if the lockouttagout procedures are not properly utilized. Capable of being locked out an energyisolating device that is designed with a hasp or other means of attachment to which or through which a lock can be affixed, or has a locking mechanism built into it. Lock or tag out the energy isolating devices with assigned individual lockouttagout devices. Why the lockouttag out is required repair, maintenance, etc. Keep it in force during shift changes the equipment must remain in lockout tagout condition across shift changes, so that workers arriving at the site are aware that the equipment is out of service.
Disconnecting or making the equipment safe to work on involves the removal of all energy sources and is known as isolation. This will include locking off procedures, tagout protocol and permits to work and finally reactivation procedures. At the end of the shift, the worker would remove the red lock and tag and place the transition lock and tag on the source. Energy isolation lockout tagout environmental health. Since no block valves immediately next to these pneumatic valves for lockouttagout, imo, you may find the isolation valves by tracking further up and downstream of the process line for it. It requires that hazardous energy sources be isolated and rendered inoperative before work is started on the. Tags must be attached to each lockout device whether it is a personal lock or a control lock. Our interactive software products provide practice and assessments in order to identify and resolve problem areas with performing proper lock out tag out procedures. Jun 01, 2015 remember one golden rule when engineering out lockout tagout. Lock out tag out loto safety procedure hse department document id. Its fair to say that this entire sixstep process takes its name from this step. With the machine or equipment isolated from its energy source the next step of lockouttagout is to actually lock and tag out the machine.
Product certification request software safety and facility signs and. Lockout tagout procedure development martin technical. Lockouttagout and why it matters champs cmms software. The loto software provides employees quick access to equipment inventory. Since no block valves immediately next to these pneumatic valves for lock out tag out, imo, you may find the isolation valves by tracking further up and downstream of the process line for it. Ensure that lockouttagout devices identify the individual users.
The procedure should identify the following machinespecific information including description of machine, location, energy sources and methods of controlling those sources. These energy sources include electrical either active current or stored as in a capacitor, pneumatic, hydraulic, mechanical, thermal, chemical, and the force of gravity. You can use the software to access processes and procedures that. Osha only allows you to not have a written lockout procedure when the machine only has one energy supply thats easy to identify and lock out. Eight steps for safer lockouttagout programs safety. Through the cloudenhanced system, employees are able to collect data and track activities even if offline. With lockout tagout software, all of your processes, forms and documents can be accessed, filled out and signed off on any mobile, tablet or computer. Tag out is a labelling process that is always used when lockout is required. Lockout tagout safety program ohio state university. The lock shall have the individual workers name and other identification on it. Photographs are collected of all energy sources and lock out points. Brc is a manufacturer of complete solutions that identify and protect people, products and places. No additional risk can be introduced to the employees by using alternative procedures.
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